C O IR   M A T T I N G

Two treadle plane weave

Definition:

  In this weave, each warp thread gets interlaced alternatively over and under by successive weft thread that is, when the odd ends are up even ends are down and Vice versa.  Both sides of matting present the same appearance and  matting is, therefore, reversible.

 

Designation

Type of warp

yarn

Approximate

Scorage of warp

yarn

Ends/

dm

Type of weft

yarn

Picks/

dm

Mass

Kg/m2

M2A1

Anjengo

15

33

Vycome/beach

11

1.50

M2A2

Anjengo

14

31

do

11

1.55

M2A3

do

13

29

do

10

1.62

M2A4

do

12

27

do

9

1.70

M2R1

Aratory

15

33

do

11

1.42

M2R2

do

14

31

do

11

1.47

M2R3

do

13

29

do

10

1.55

M2R4

do

12

27

do

9

1.62

M2V1

Vycome

15

33

Beach/Vycome

9

1.35

M2V2

do

14/13

30

do

9

1.42

M2V3

do

12

27

do

9

1.52

M2V4

(S2M3)

do

11

22

Vycome/Beach

9

1.25

M2V5

(S2M  10)

Vycome thin

-----

36

Vycome thin

12

1.10

M2B1

Beach

11/10

22

beach

9

1.30

M2B2

do

9

20

do

9

1.40

M2Q1

(S2M 11)

Quilandy

----

17

Aratory

6

1.85

S2M4

Anjengo

13

19

Vycome

10

1.40

S2M 12

Anjengo M

----

21

Vycome

8

2.30

PM2 A 1

(P2 A1)

 

Anjengo

13

28

Vycome

13

1.70

PM2 A2

do

12

26

Aratory/Vycome

13

1.80

PM2 A3

(P2 A6)

do

15/16

42

Anjengo

11

1.70

PM2Q1

(P2 A2)

Quilandy/

Ashtamudy

10

22

Vycome

10

2

PM2Q2

(P2A3)

do

9

16

do

7

1.80

PM2 Q3

(P2A4)

Quilandy

9

21

do

17

2.40

P2A7

Mangadan K

11

23

do

10

2.10

P2A8

(2 X 1)

Anjengo A

15

36

Anjengo A

12

1.60

 

TWO TREADLE BASKET WEAVE

Definition:-This weave is the same as that of two treadle plane weave, both warp wise and weft wise (vertically and Horizontally) but two or more strands of coir yarn work together in the same order. This enables the production of attractive patterns in both stripes and check (tile). Both sides of the matting have the same appearance and the matting is, therefore reversible.

 

Designation

Type of warp

yarn

Approximate

Scorage of warp

yarn

Ends/

dm

Type of weft

yarn

Picks/

dm

Mass

Kg/m2

M2BA1

Anjengo

15

30

Anjengo/Aratory

17

1.72

 

M2BA2

do

14

28

do

17

1.80

M2BA3

do

13

26

do

16

1.82

M2BA4

do

15

30

Vycome

17

1.62

M2BA5

do

14

28

do

17

1.68

M2BA6

do

13

26

do

16

1.72

M2BA7

(S2BM1)

do

16

34

Anjengo

17

1.62

M2BA8

(S2BM3)

Anjengo M

12

25

Anjengo M

12

2.62

M2BR1

 

Aratory

15

30

Aratory

17

1.68

M2BR2

do

14

28

do

17

1.72

M2BR3

do

13

26

do

16

1.80

M2BR4

do

15

30

Vycome

17

1.58

M2BR5

do

14

28

do

17

1.62

M2BR6

do

13

26

do

16

1.68

M2BV1

Vycome

14

28

do

16

1.47

M2BV2

do

13

26

do

16

1.52

M2BV3

do

12

24

do

15

1.58

M2BB1

Beach

10

20

Beach

15

1.38

M2BQ1

(S2BM7)

 

Quilandy

10

20

Quilandy

15

2.80

PM2BA1

Anjengo

12

30

Vycome

16

2

PM2BA2

(P2BA2)

do

14

32

Anjengo/Aratory

18

2.20

PM2BA3

(P2BA3)

do

14

28

do

16

2

PM2BA4

(P2BA4)

do

13

28

Anjengo loose twist

14

1.80

PM2BA5

 

do

16

32

Anjengo

22

2

PM2BA6

do

15

32

do

21

1.80

PM2BA7

(P2BA8)

do

15

36

Anjengo(16 score)

18

1.80

PM2BQ1

Quilandy

9

10

Anjengo

16

2.10

 

Note:-Special minus tolerance for 5% is not allowed for M2BQ1 (S2BM7) as the mass fixed is for beach yarn matting

THREE TREADLE WEAVE

Definition:- This is weave is employed to obtain a thick and better looking matting than the two treadle one. This type of weave produces a diagonal or herring bone effect. As the twill lines are formed on one side only of the fabric, this matting is non reversible.  The use of this weave is principally for manufacture of plain and solid coloured mattings.

 

Designation

Type of warp

yarn

Approximate

Scorage of warp

yarn

Ends/

dm

Type of weft

yarn

Picks/

dm

Mass

Kg/m2

M3A1

Anjengo

16

35

Vycome/Beach

11

1.58

M3A2

do

15

33

do

11

1.62

M3A3

do

14

31

do

11

1.68

M3A4

do

13

29

do

10

1.75

M3A5

do

12

27

do

10

1.82

M3A6

(S3M2)

do

16

40

Vycome/Alapat

11

2

M3A7

(S3M4)

Anjengo

15

31

Vycome/Beach

11

1.52

M3A8

(S3M9)

do

13 (50%)

17 (50%)

36

Anjengo

19

1.9

M3R1

Aratory

16

35

Vycome/Beach

11

1.5

M3R2

do

15

33

do

11

1.55

M3R3

do

14

31

do

11

1.60

M3R4

do

13

29

do

10

1.68

M3R5

do

12

27

do

10

1.75

M3C1

Ashtamudy

11

24

do

9

2.08

M3V1

Vycome

14

31

do

10

1.40

M3V2

do

13

29

do

9

1.45

M3V3

do

12

27

do

9

1.52

M3B1

Beach

10

22

Beach

9

1.40

PM3A1

(P3A1)

Anjengo

13

28

Anjengo

14

1.80

PM3A2

(P3A2)

Anjengo(50%)

& 2ply Aloe

thin(50%)

18 (Anjengo)

42

Anjengo (18 score)

24

1.85

 

FOUR TREADLE WEAVE

  Definition:-In this type of weave the twill lines are formed on both sides of the fabric and the matting is, therefore, more ornate in appearance and reversible.  It is used for the production of superior quality of mattings in a variety of pattern such as reversible twill, reversible herring bone, reversible diamond etc.

 

Designation

Type of warp

yarn

Approximate

Scorage of warp

yarn

Ends/

dm

Type of weft

yarn

Picks/

dm

Mass

Kg/m2

M4A1

Anjengo

15

33

Vycome

13

1.7

M4A2

do

14

31

do

13

1.75

M4A3

do

13

29

do

13

1.82

M4A4

do

12

27

do

13

1.90

M4A5

(S4M4)

do

13

32

do

15

2.13

M4A6

(S4M11)

do

14

31

Anjengo/Aratory

14

1.82

M4R1

Aratory

15

33

Vycome

13

1.62

M4R2

do

14

31

do

13

1.68

M4R3

do

13

29

do

13

1.75

M4R4

do

12

27

do

13

1.82

M4V1

Vycome

14

31

do

12

1.47

M4V2

do

13

29

do

12

1.55

M4V4

(S4M22)

Vycome thin

20

40

do

17

1.85

M4Q1

(S4M17)

Quilandy

9

20

Quilandy

9

2.62

M4Y1

(S4M13)

Beypore

6

14

Beypore

17

2.80

PM4A1

(P4A1)

Anjengo

13

30

Vycome

16

1.95

PM4A2

(P4A2)

do

14

32

Vycome/Aratory

17

2.20

PM4A3

(P4A3)

do

14

28

do

16

2.00

PM4A4

P4A4)

Anjengo M/

Mangadan K

(2/3) &

sisal(1/3)

13

26

Vycome

17

1.96

PM4A5

(P4A5)

Anjengo M/

Mangadan K

(2/3) &

sisal (1/3)

13

25

Vycome

16

1.80

PM4A6

(P4A6)

Anjengo M

13

29

do

12

2.20

PM4A7

(P4A7)

Angengo

12

28

do

14

1.80

PM4A8

(P4A8)

do

16

32

Anjengo

22

2.00

PM4A9

(P4A9)

do

15

32

Anjengo

21

1.80

PM4A10

(P4A10)

do

12

27

Vycome

14

2.20

PM4A11

(P4A12)

Anjengo

11

28

Aratory/Vycome

15

2.10

PM4A12

(P4A13)

Ajjengo/

Quilandy

13/9

11

Aaratory

13

1.10

PM4Q1

(P4A11)

Quilandy

9

10

Anjengo

16

2.10

 

MESH MATTINGS (GEO TEXTILES)

Definition :- A matting of two treadle weave in construction with difference that the warp and weft strands are positioned at a distance to get mesh effect.

 

Designation

Type of warp

yarn

Approximate

Scorage of warp

yarn

Ends/

dm

Type of weft

yarn

Picks/

dm

Mass

Kg/m2

MMA1

(H2 M1)

Anjengo

14

9

Vycome

8

0.650

MMA2

(H2M4)

Anjengo

12

19

Aratory

11

1.400

MMA3

(H2M8)

do

12

11

do

7

0.700

MMA4

(H2M9)

do

11

13

do

7

0.900

MMA5

(H2M10)

do

11

18

Anjengo

9

1.300

MMR1

H2M3

Aratory

15

14

Aratory

14

0.875

MMV1

H2M5

Vycome

13

9

Vycome

8

0.740

MMV2

(H2M6)

Vycome

12

4.6

Vycome

4

0.400

MMB1

H2M2

Beach

9

8

Beach

7

0.700

MMY1

(H2M7)

Beypore

-------

4

Beypore

6

1.250

  Note:-

          

MMA2(H2M4)  In this matting, the warp threads are arranged in group of three strands.

 

MMR1(H2M3)   In this matting, the warp and weft threads are arranged in pairs, each warp              

                             Strand is woven alternately with the adjacent strands.

 

MMA5(H2M10) In this matting the warp strands are arranged in group of 6 strands leaving

                            A gap of 1 cm between each group.  After 6 such group 4 jute strands are

                            Provided to protect the warp after cutting.  A gap of 1.5 cm is provided

                            After the jute strands to facilitate cutting of matting in strips of 20 cm width

                             

MMB1(H2M2)   In this matting extra warp strands are allowed to reinforce over a width of 2

                            Inch at both sides, when the width of matting is 36 inch and less.  Above 36

                            Inch width a reinforcement of 4inch width at the centre and sides of the

                            Matting is allowed.

 

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